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Page Title: REPLACE/REPAIR CRANKSHAFT ASSEMBLY (Continued)
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TM 5-4320-306-24 4-12. REPLACE/REPAIR CRANKSHAFT ASSEMBLY (Continued) CLEANING. WARNING Death  or  serious  injury  could  occur  if  diesel  fuel  oil  is  not  handled  carefully.    Use  in  a  well- ventilated  area  away  from  open  flame,  arcing  equipment,  ignition  sources,  heaters,  or  excessive heat.  Always store fuel in proper, marked containers.  DO NOT SMOKE. Death  or  serious  injury  could  occur  if  compressed  air  is  directed  against  the  skin.    Do  not  use compressed  air  for  cleaning  or  drying  unless  the  pressure  is/has  been  reduced  to  30  psi  (2.11 kgcm2) or less.  When working with compressed air always use chip guards, eye protection, and other personal protective equipment. 1 Clean crankshaft oil passages with a stiff wire brush.  Clean crankshaft, rear-end cover, bearing caps, stop rings, and dowel bushing with diesel fuel oil and dry with compressed air. 2 Remove all traces of old gasket and sealant from the mating surfaces of the crankshaft and rear-end cover. INSPECTION: 1 Inspect rear-end cover a. Inspect crankcase mating surface for cracks, gouges, or other damage that would prevent proper seating or sealing of rear-end cover.  Replace a cracked cover. b Inspect rear-end cover for warpage by placing it mating flange down on a flat surface.  Replace a warped rear-end cover. c Inspect shaft seal bore for gouges, wear, or other damage that would prevent proper seating of the seal. 2 Inspect  crankshaft  gear  for  cracking,  excessive  wear,  cracked  or  broken  gear  teeth,  rust,  corrosion,  or  other damage.  If gear is damaged or excessively worn, replace it.  Inspect dowel sleeve keyhole.  Make sure it has not been  worn  out  of  its  square  shape  or  that  dowel  sleeve  has  not  been  broken  off  in  dowel  sleeve  keyhole  If keyhole is worn and/or part of dowel sleeve is lodged in keyhole, replace gear. 3 Inspect dowel sleeve for excessive wear.  Replace if worn or damaged. 4-95

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