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Page Title: EMERGENCY RELAY VALVE REPLACEMENT
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TM 9-2330-398-24 2-53.  EMERGENCY RELAY VALVE REPLACEMENT. This Task Covers: a.  Removal b.  Installation c.  Test Initial Setup: Tool and Test Equipment: Equipment Conditions: • General mechanic's tool kit (Item 4, Appendix B) • Semitrailer uncoupled (refer to TM 9-2330-398-10). • Semitrailer bonded and grounded (refer to Materials/Parts: TM 9-2330-398-10). • Soap (Item 28, Appendix C) Air reservoirs drained (refer to TM 9-2330-398-10). a.  REMOVAL NOTE Before removal, tag all hoses and lines for identification at installation. 1.    Disconnect hoses and tube fittings (1 and 2) from relay valve (3) on reservoir (4). 2.    Remove relay valve (3) from nipple on reservoir (4). b.  INSTALLATION 1.    Install relay valve (3) on nipple of reservoir (4). 2.    Connect  hoses  and  tube  fittings  (1  and  2)  to relay valve (3). c.  TEST 1.    Connect  prime  mover  to  semitrailer  and  fill  air reservoirs. NOTE When   prime   mover   brake   pedal   or semitrailer handbrake lever is applied, air is delivered to emergency relay   valve.      The   emergency   relay valve releases air from primary brake reservoir   to   brake   chambers   to   set the brakes. 2.    Engage service brake and apply soapy water to exhaust port on top of emergency relay valve.  If there is leakage, replace relay valve. 3.    Apply and release service brake pedal several times.  Listen for immediate response from relay valve.  If there is hesitation in brake application and release, replace relay valve. FOLLOW-ON MAINTENANCE: • Disconnect ground (refer to TM-9-2330-398-10). 2-135

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