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TM 5-4930-234-13&P
3.
Inspect ring (3), pin (4), and spring (5) for cracks, wear, or distortion.
4.
Inspect o-ring (1) and seal (2) for tears, cuts, or distortion.
d.
Replacement. Replace all cracked, distorted, or heavily corroded parts. Minor corrosion can be removed
with very fine emery cloth. Do not remove finish on metal.
e. Reassembly.
1.
Lubricate o-ring (8) lightly with contents of grease pak supplied in repair kit. Install o-ring (8) in outer
groove of adapter (9).
2.
Install body (7) on adapter (9). Align wire hole in body (7) with groove in adapter (9).
3.
Place body (7) and adapter (9) in vise with wire hole facing up.
4.
Insert tapered end of wire (6) through wire hole and into groove of adapter (9). Drive wire (6) into
adapter (9) until end drops into groove.
5.
Fill wire hole with sealant (Item 1, Appendix E). Allow to dry for one-half hour.
6.
Install spring (5) on end of pin (4).
7.
Insert pin (4) in adapter (9) until end extends through other side. Insert ring (3) through hole in pin (4).
8.
Install o-ring (1) in groove of body (7).
9.
Install seal (2) in groove of adapter (9).
f.
Installation (See Figure 5-4).
1.
Install unisex coupling (3) in nozzle (1) and turn clockwise until hand-tight.
2.
Install dust cap (2) on unisex coupling (1) and turn clockwise until hand-tight.
5-6.
CCR NOZZLE SUB-ASSEMBLY.
Before disassembly, wipe the exterior of the nozzle assembly with a clean, lint-free cloth to
remove dust, dirt, grease, or fuel residue. This will prevent contamination of internal parts.
a.
Disassembly (See Figure 5-6).
1.
Remove cap screw (1), ground clip (2), and ground plug (3) from nozzle (10).
5-10
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