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TM 5-4520-256-14 INSERT SUBTITLE HERE! This task covers: a. Disassembly c. Test e. Operational b. Cleaning/Inspection/Repair d. Assembly INITIAL  SETUP: Test Equipment MuItimeter Tools Equipment Shop set, automotive repair, field Condition maintenance, basic Para Condition Description Arbor press 2-35 Alternator, V-belt pulley, and fan re- Bearing extractor moved from engine. Electronic soldering iron, 25-watt Voltage regulator removed from Materials/Parts alternator. Crocus abrasive cloth (Item 1, Appendix C) Special Environmental Conditions Dry cleaning solvent (Item 17, Appendix C) Rosin flux solder (Item 16, Appendix C) Well-ventilated area required for cleaning. DISASSEMBLY: CAUTION     Damage to the alternator could occur if the following precautions are not observed. ·    Do   not   reverse   connection   polarity   when   connecting   electrical leads and cables to the alternator. ·    Do  not  operate  the  alternator  in  an  open  circuit  with  the  rotor winding energized. ·    Do not ground the alternator output circuit or field terminal. ·    Do    not    disconnect    leads    from    alternator    or    other    electrical components  before  disconnecting  the  negative  (-)  terminal  from the battery. ·    Do not disconnect the battery while the alternator is operating. ·    Do not reverse battery cable connections. 1 Place  alternator  (1)  in  a  vise.    Remove    two screws      (2).      Remove   brush   cover   (3),   dust shield     (4),     and     brush     assembly     (5)     from alternator (1). 3-87

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