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Page Title: WINCH WIRE ROPE REPLACEMENT
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TM 10-4320-342-24 2-14.  WINCH WIRE ROPE REPLACEMENT. This task covers: a.  Removal b.  Installation INITIAL SETUP Tools Equipment Condition General Mechanics Tool Kit (App B, Sect III, Battery disconnected  (Para 2-7c, Item 1) TM 10-4320-342-10) General Safety Instructions WARNING Do not lift more than 50 pounds by yourself and bend legs while lifting.  Lifting heavy equipment incorrectly can cause serious injury to personnel. WARNING Always  wear  heavy  leather  gloves  when  handling  wire  rope  to  prevent  injury  to personnel. a. REMOVAL.  Refer to Figure 2-34. (1) Lift up lock (1) and turn winch control handle (2) to free-wheeling position. (2) Grasp eye hook (3) and unwind all wire rope (4) from drum (5). (3) Loosen setscrew (6) and remove wire rope from drum (5). b. INSTALLATION. (1) Install clamp nut (7) and half clamp (8) on wire rope (4). (2) Install thimble (9) on eye hook (3). (3) Insert  end  of  wire  rope  (4)  through  eye  hook  (3)  and  wrap  around  thimble  (9)  and  thread  end  of  wire  rope  (4) through half clamp (8) and clamp nut (7). NOTE End of wire rope should be flush with clamp nut when installed on half clamp. (4) Pull wire rope (4) tight and screw clamp nut (7) onto half clamp (8). (5) Rotate drum (5) until hole for cable is located at top and setscrew (6) is centered and facing towards guide bars A and B. 2-95

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