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TM 9-2330-398-24
1.
Using wire cutters and Table D-14, cut eight lengths of electrical wire (6) and four lengths of electrical wire (15) to
required lengths.
2.
Thread coupling nut (5), grommet (3), and nut (2) over ends of wires (6 and 15).
3.
Using electrical repair kit, install 12 pins (4) on ends of wires (6 and 15).
4.
Using electrical repair kit and schematic, Install wires (6 and 15) in electrical connector plug (1).
5.
Install nut (2), grommet (3), and packing nut (4) on connector plug (1).
6.
Starting 2 inches from coupling nut (5), wrap electrical wires (6 and 15) with electrical tape (Item 31, Appendix C).
7.
Pull electrical lead (6) free of wrapping 5 inches from coupling nut (5).
8.
Pull electrical lead (6) free of wrapping 24 inches from coupling nut (5).
9.
Continue wrapping electrical leads (6 and 15) until only 12 inches of leads (6 and 15) are uncovered.
10.
Using schematic as a guide, install 12 marker bands (18) on electrical wires (6 and 15).
11.
Using electrical repair kit, install four terminal lugs (10 and 11) on electrical wires (6 and 15).
12.
Thread eight electrical connector shells (7, 12 and 16) on wires (6 and 15).
13.
Thread seven insulator bushings (8 and 17) on electrical wires (6 and 15).
14.
Using electrical repair kit, install eight terminal assemblies (9 and 14) on wires (6 and 15).
15.
Install slotted washer (13) and electrical connector shell (12) over terminal assembly (14).
16.
Push seven insulator bushings (8 and 17) and electrical connector shells (6 and 15) over terminal assemblies (9).
Figure D-12. Wiring Harness 12267081
D-13
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