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Page Title: CHAPTER 4 GENERAL SUPPORT MAINTENANCE
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TM 9-2330-398-24 CHAPTER 4 GENERAL SUPPORT MAINTENANCE 4-1. ENGINE ASSEMBLY REPAIR. This Task Covers: a. Removal b. Disassembly c. Cleaning and Inspection d. Assembly e. Installation Initial Setup: Tools/Test Equipment: Seal (Item 152, Appendix F) General mechanic's tool kit (Item 4, Appendix B) Seal (Item 156, Appendix F) Common No.  1 tool set (Item 1, Appendix B) Seal (Item 157, Appendix F) Basic field maintenance shop equipment Seal (Item 158, Appendix F) (Item 3, Appendix B) Self-locking bolt (6) (Item 161, Appendix F) Lifting device (item 6, Appendix B) Self-locking nut (4) (Item 163, Appendix F) Materials/Part: Equipment Conditions: Crocus cloth (Item 6, Appendix C) Semitrailer uncoupled (refer to TM 9-2330-398-10). Diesel fuel oil (itemrt15, Appendix C) Alternator and mounting bracket removed (para 2-100).1 Drycleaning solvent (Item 12, Appendix C) Engine oil filter removed (par 2-106). Grease (Item 18, Appendix C) Glow plugs removed (para 2-107). Hydraulic fluid (Item 19, Appendix C) Intake manifold removed (para 2-108). Lubricating oil (Item 22, Appendix C) Fuel filter head and hose assembly removed Wiping rag (Item 25, Appendix C) (para 2-110). Gasket (Item 28, Appendix F) Engine starter removed (para 2-111). Gasket (Item 29, Appendix F) Engine oil filter head removed (para 3-17). Gasket (Item 30, Appendix F) Fuel metering pump removed (para 3-19). Gasket (Item 31, Appendix F) Fuel injection nozzles removed (para 3-21). Gasket (2) (Item 34, Appendix F) Engine throttle and choke linkage removed (para 3-22). Gasket (2) (Item 35, Appendix F) Governor assembly removed (para 3-23). Gasket (Item 52, Appendix F) Engine exhaust manifold removed (para 3-24). Gasket (Item 64, Appendix F) Engine shrouding removed (para 3-25). Lockwasher (9) (Item 96, Appendix F) Engine high-temp thermostatic control switch Lockwasher (10) (Item 98, Appendix F) removed (para 3-27). Lockwasher (9) (Item 113, Appendix F) Four-inch pump assembly removed (para 3-32). Lockwasher (2) (Item 114, Appendix F) Lockwasher (Item 115, Appendix F) Personnel Required: Two Preformed packing (16) (Item 139, Appendix F) 4-1

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