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TM 9-2330-398-24
CHAPTER 4
GENERAL SUPPORT MAINTENANCE
4-1.
ENGINE ASSEMBLY REPAIR.
This Task Covers:
a.
Removal
b.
Disassembly
c.
Cleaning and Inspection
d.
Assembly
e.
Installation
Initial Setup:
Tools/Test Equipment:
•
Seal (Item 152, Appendix F)
•
General mechanic's tool kit (Item 4, Appendix B)
•
Seal (Item 156, Appendix F)
•
Common No. 1 tool set (Item 1, Appendix B)
•
Seal (Item 157, Appendix F)
•
Basic field maintenance shop equipment
•
Seal (Item 158, Appendix F)
•
(Item 3, Appendix B)
•
Self-locking bolt (6) (Item 161, Appendix F)
•
Lifting device (item 6, Appendix B)
•
Self-locking nut (4) (Item 163, Appendix F)
Materials/Part:
Equipment Conditions:
•
Crocus cloth (Item 6, Appendix C)
•
Semitrailer uncoupled (refer to TM 9-2330-398-10).
•
Diesel fuel oil (itemrt15, Appendix C)
•
Alternator and mounting bracket removed (para 2-100).1
•
Drycleaning solvent (Item 12, Appendix C)
•
Engine oil filter removed (par 2-106).
•
Grease (Item 18, Appendix C)
•
Glow plugs removed (para 2-107).
•
Hydraulic fluid (Item 19, Appendix C)
•
Intake manifold removed (para 2-108).
•
Lubricating oil (Item 22, Appendix C)
•
Fuel filter head and hose assembly removed
•
Wiping rag (Item 25, Appendix C)
(para 2-110).
•
Gasket (Item 28, Appendix F)
•
Engine starter removed (para 2-111).
•
Gasket (Item 29, Appendix F)
•
Engine oil filter head removed (para 3-17).
•
Gasket (Item 30, Appendix F)
•
Fuel metering pump removed (para 3-19).
•
Gasket (Item 31, Appendix F)
•
Fuel injection nozzles removed (para 3-21).
•
Gasket (2) (Item 34, Appendix F)
•
Engine throttle and choke linkage removed (para 3-22).
•
Gasket (2) (Item 35, Appendix F)
•
Governor assembly removed (para 3-23).
•
Gasket (Item 52, Appendix F)
•
Engine exhaust manifold removed (para 3-24).
•
Gasket (Item 64, Appendix F)
•
Engine shrouding removed (para 3-25).
•
Lockwasher (9) (Item 96, Appendix F)
•
Engine high-temp thermostatic control switch
•
Lockwasher (10) (Item 98, Appendix F)
removed (para 3-27).
•
Lockwasher (9) (Item 113, Appendix F)
•
Four-inch pump assembly removed (para 3-32).
•
Lockwasher (2) (Item 114, Appendix F)
•
Lockwasher (Item 115, Appendix F)
Personnel Required: Two
•
Preformed packing (16) (Item 139, Appendix F)
4-1
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