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Page Title: INTAKE MANIFOLD REPLACEMENT
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TM 9-2330-398-24 2-108.  INTAKE MANIFOLD REPLACEMENT. This Task Covers: a.  Removal b.  Installation Initial Setup: TooIs/Test Equipment: Equipment Conditions: • General mechanic's tool kit (Item 4, • Air duct hose and pipe coupling removed Appendix B) (para 2-96). • Common No.  1 tool set (Item 1, Appendix B) • Semitrailer bonded and grounded (refer to TM 9-2330-398-10). Materials/Parts: • Negative battery cable disconnected (para 2-33). • Gasket (Item 56, Appendix F) • Muffler and exhaust pipe removed (para 2-99). • Gasket (2) (Item 61, Appendix F) • Glow plugs removed (para 2-107). • Insulator sleeve (2) (Item 80, Appendix F) • Lockwasher (2) (Item 95, Appendix F) • Nut (4) (Item 120, Appendix F) a.  REMOVAL 1.    Remove four nuts (1), intake manifold (3), and two gaskets (2) from two cylinder heads (4).  Discard gaskets and nuts. 2.    Remove  two  screws  (6),  lockwashers  (7),  and  insulator  sleeves  (8),  adapter  (5),  and  gasket  (9)  from  intake manifold (3). Discard lockwashers, insulator sleeves, and gasket. 3.    Remove plug (10) from intake manifold (3), if necessary. 4.    Remove any gasket material stuck to intake manifold (3), two cylinder heads (4), or adapter (5). b.  INSTALLATION 1.    Install plug (10) in intake manifold (3), if plug was removed. 2.    Install  new  gasket  (9),  adapter  (5),  and  two  new  insulator  sleeves  (8),  new  lockwashers  (7)  and  screws  (6)  on intake manifold (3). 3.    Install two new gaskets (2), intake manifold (3), and four new nuts (1) on two cylinder heads (4).  Tighten nuts between 13 and 15 Ib-ft (17 and 20 Nom). 2-226

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