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TM 5-4320-306-24
2-33. REPLACE TURBOCHARGER AND EXHAUST (TURBINE) ELBOW (Continued)
7
Loosen hose clamps (1) and slide them to the bottom of rubber sleeve (2) Do not attempt to remove the sleeve
until turbocharger (3) has been removed
8
Remove four bolts (4) and washers (5) that secure turbocharger (3) to exhaust manifold (6)
9
Remove turbocharger (3) and gasket (7) from exhaust manifold (6) Discard gasket (7)
10
Pull compressor housing outlet and hose clamps (1) from rubber sleeve (2) Remove the rubber sleeve from
the suction pipe (8)
11
Remove four bolts (9) and four toothed washers (10) that secure exhaust elbow (1 1 ) to the turbine housing
Remove exhaust elbow (11) and gasket (12) Discard gasket (12)
12
Remove four bolts (13), four nuts (14), and four washers (15) to remove brackets (16) from turbocharger
13
Remove four bolts (17), four washers (18), and four lockwashers (19) that secure shield (20) to brackets (16)
INSTALLATION
1
Using four bolts (17), four washers (18), and four lockwashers (19), secure shield (20) to brackets (16)
2
Using four bolts (13), four nuts (14), and four washers (15), assemble brackets (16) on turbocharger (3)
3
Install new gasket (12) on the turbine housing outlet
4
Using four bolts (9) and four toothed washers (10), secure exhaust elbow (11) to the turbine housing
5
Install rubber sleeve (2) on compressor housing outlet and slide two hose clamps (1 ) over the sleeve Do not
tighten the hose clamps
6
Pour clean lube oil into the turbocharger bearing housing
7
Slide rubber sleeve (2) over end of suction pipe (8). Adjust sleeve so it covers suction pipe (8) and compressor
housing outlet equally.
8
Using four bolts (4), four washers (5), and a new gasket (7), secure turbocharger (3) to exhaust manifold (6)
9
Tighten hose clamps (1)
2-115
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