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Page Title: REPLACE/REPAIR IDLER PULLEY ASSEMBLY
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TM 5-4320-305-24 3-21. REPLACE/REPAIR IDLER PULLEY ASSEMBLY This task covers: a.  Removal c.  Cleaning/Inspection/Repair e.  Installation b.  Disassembly d.  Assembly f.  Adjustment INITIAL SETUP Tools Equipment Condition Shop set, automotive repair, field Para Condition Description maintenance, basic Materials/Parts 2-25 Blower V-belt removed. Crocus abrasive cloth (Item 1, Appendix C) Special Environmental Conditions Diesel fuel oil (Item 6, Appendix C) Well-ventilated area required for cleaning. Emery abrasive cloth (Item 2, Appendix C) Lubricating oil (Item 10, Appendix C) REMOVAL: 1 Remove bolts (1) and pull cover (2) and gasket (3) from the assembled V-belt pulley.  Discard the gasket only if it is obviously damaged. 2 Remove nut (4), washer (5), and bolt (6) that secure pulley (7) to pulley lever (8). 3 Remove pulley (7), washers (9), and ring (10) from pulley lever (8). 4 Remove nuts (11) and washers (12) that secure the assembled idler pulley cover (13) to the engine front cover. 5 Remove  bolt  (14)  and  washer  (15)  that  secure  the  assembled  idler  pulley  cover  (13)  to  the  engine  front  cover. Remove the assembled idler pulley cover. 6 Remove seal (16) from the cover and discard it. 3-114

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