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CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR FUEL DISTRIBUTION SYSTEM (FDS)
GENERAL INFORMATION
CORROSION PREVENTION AND CONTROL (CPC)
NOMENCLATURE CROSS-REFERENCE LIST
SAFETY, CARE, AND HANDLING
CALIBRATION, REPAIR PARTS AND SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Figure 1. Fuel Distribution System.
Table 1. Fuel Distribution System Cart.
Table 2. Power Cable and Switch Box.
Figure 4. Filter Cartridge and Shell.
Table 4. Flow Meter.
Figure 6. Discharge Hose and Fuel Nozzle.
Figure 7. Self-Priming Pump/Motor.
Figure 8. Grounding Reels and Ground Clip.
Figure 9. Cargo Container and Tires.
Table 9. FDS Equipment Data.
THEORY OF OPERATION
FDS Static Charge Dissipation
CHAPTER 2 OPERATOR INSTRUCTIONS FOR FUEL DISTRIBUTION SYSTEM (FDS)
DESCRIPTION AND USE OF CONTROLS AND INDICATORS
Table 2. Toggle Switch.
Table 3. Flow Meter.
Figure 4. Differential Pressure Gauge.
Fuel Nozzle Lever.
Figure 6. Self-Priming Pump Intake Valve.
OPERATION UNDER USUAL CONDITIONS
Filter Shell.
SCS Unfolded.
Three Walls Standing.
Figure 6. Pump Intake Female Valve and Suction Hose.
Figure 7. Suction Hose Secured.
Figure 9. Dispensing Nozzle OFF/Closed.
Toggle Switch OFF.
Figure 12. Hose Reel and Brake.
Figure 13. Fuel Nozzle Housing.
Filter Vent Valve.
Figure 17. Gauge Needle in Normal Zone.
Toggle Switch OFF.
Figure 21. Fuel Nozzle Housing.
Figure 22. Drained Pan Beneath Pump Inlet.
Drain Discharge Hose
Drain Pump
Filter Vent Valve.
Priming Port.
Drain Cap Removed.
Figure 33. Filter Drain Valve Opened.
Drain Cap Replaced.
Toggle Switch OFF.
Figure 38. Power Plug Removed.
Figure 40. Hose Reel Brake Wheel Tightened.
Figure 41. Suction Hose Disconnected.
Figure 43. Dust Plugs and Caps.
Wall Supports.
16. Ensure SCS is dry and clear of debris.
DECALS AND DATA PLATES
Figure 3. Pump Liquid Temperature Warning Tag.
Figure 6. Hose Reel and Pump Motor Data Plates.
Filter Decal.
OPERATING UNDER UNUSUAL CONDITIONS
OPERATION IN STRONG WINDS AND SANDY OR DUSTY CONDITIONS
OPERATOR INSTRUCTIONS EMERGENCY
FUEL LEAK DURING OPERATION
CHAPTER 3 TROUBLESHOOTING PROCEDURES FOR FUEL DISTRIBUTION SYSTEM (FDS) OPERATOR\CREW
OPERATOR\CREW TROUBLESHOOTING INDEX
OPERATOR\CREW TROUBLESHOOTING PROCEDURES
Flow meter is not showing fuel amounts correctly or is not working.
FDS cam-locking ittings include the pump inlet assembly, priming port, and ilter drain.
CHAPTER 4 TROUBLESHOOTING PROCEDURES FOR FUEL DISTRIBUTION SYSTEM (FDS) MAINTAINER
MAINTAINER TROUBLESHOOTING INDEX
MAINTAINER TROUBLESHOOTING PROCEDURES
Replace toggle switch, if it is not functional (WP 0040).
Tighten fasteners retaining langes together (WP 0026, WP 0036).
CHAPTER 5 MAINTENANCE INSTRUCTIONS FOR FUEL DISTRIBUTION SYSTEM (FDS)
OPERATOR\CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
OPERATOR\CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR\CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR\CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR\CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR\CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
OPERATOR\CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 3. Operator/Crew PMCS For FDS -- After.
Table 3. Operator/Crew PMCS For FDS -- After.
Table 3. Operator/Crew PMCS For FDS -- After.
REPLACE FILTER CARTRIDGE
Remove Filter Cartridge
Figure 2. Filter Cartridge and Shell.
Filter Head.
New Filter Cartridge.
Knobs and Clamps.
Filter Vent Valve.
CLEANING
PAINTING
PREPARATION FOR STORAGE OR SHIPMENT
CHAPTER 6 - MAINTENANCE INSTRUCTIONS FOR FUEL DISTRIBUTION SYSTEM (FDS)
SERVICE UPON RECEIPT
MAINTAINER PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
MAINTAINER PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2. Maintainer PMCS For FDS -- After.
MANDATORY REPLACEMENT PARTS
SERVICE FUEL DISTRIBUTION SYSTEM
Grease Fittings.
TIRE INFLATION SERVICE
REPLACE POWER PLUG
Plug Wires.
Plug Assembled.
Figure 5. FDS Electrical Wiring Diagram.
REPLACE POWER CABLES
Gland Nut.
Switch Cover.
Section 1 - Cable (Power Plug to Toggle Switch) Installation
Figure 6. Cable Inserted Into Gland Nuts.
Figure 8. Corrosion Preventive Compound on Cover Flange.
Figure 10. Attached Switch Cover.
Figure 12. Switch Enclosure and Gland Nut.
Figure 14. Remove Wire Nuts and Cable.
Figure 16. Pump Motor Electrical Enclosure.
Figure 18. Insertion of Cable through Gland into Housing.
Figure 19. Pump Motor Electrical Enclosure.
Figure 23. Toggle Switch Wiring Diagram.
Figure 24. Corrosion Preventive Compound.
Attach Switch Cover.
Figure 28. FDS Electrical Wiring Diagram.
REPLACE FUEL NOZZLE HOUSING LOCKING PLATE
Figure 2. Fasteners and Plate Removed.
Locking Plate Closed.
Intiial Setup
Cable and Gland Nut.
Figure 2. Unscrewed Cable Gland.
Figure 3. Pump Motor Enclosure.
Figure 4 Pump
Figure 5. Flange Union and Gasket.
Figure 6. Pump Removed from FDS.
Pump Disassembly.
Repair Pump
Pump Assembly.
Check Valve.
Figure 11. Flange Union Gasket.
Fasteners.
Figure 13. Flange Bolt Tightening Sequence.
Pump Drain Tube.
Figure 15. Cable Gland and Gland Nut.
Figure 17. Pump Motor Electrical Enclosure.
Figure 18. Cable Gland and Gland Nut.
Figure 20. FDS Electrical Wiring Diagram.
REPAIR PUMP
Pump Inlet.
Clean and Inspect Pump Inlet
Priming Port.
REPAIR PUMP DRAIN ASSEMBLY
Remove Pump Drain
Pump Drain Parts.
Repair Pump Drain
Figure 3. Drain Tube Prepared for Installation.
Perform operational test IAW WP 0005.
REPLACE DIFFERENTIAL PRESSURE GAUGE
Remove Differential Pressure Gauge
Figure 2. Differential Pressure Gauge Removed.
Figure 4. Tapered Threads on Compression Fittings.
Figure 6. Fittings Added to New Gauge.
Figure 7 Compression Nuts.
Perform operational test, check for leaks
REPAIR FILTER DRAIN ASSEMBLY
Remove Filter Drain Assembly
Figure 2. Filter Drain Assembly Parts.
Repair Filter Drain Assembly
Figure 4 Drain
REPLACE GROUNDING REEL
Grounding Reel Feet.
Measure resistance between the ground clips
REPAIR GROUNDING REEL
Figure 2. Ground Wire Loop Attached to Ground Clip.
REPLACE HOSE REEL ASSEMBLY
Hose Reel.
Figure 2. Hose Reel Nuts and Bolts.
Figure 5. Hose/Riser Assembly Removed from Hose Reel Assembly.
O-ring between hose/riser assembly and hose reel
Figure 6. Hose Assembly Remove from Riser.
Install Hose Assembly
Figure 8. Hose/Riser Assembly Assembled onto Hose Reel Assembly.
Install Hose Reel Assembly
Hose Reel Assembly.
Hose reel assembly may need to be pivoted
Figure 10. Hose Reel Assembly Rewind.
REPLACE FUEL NOZZLE
Locking Pin.
Figure 2. Safety Ring Removed from Groove.
Install Fuel Nozzle
REPLACE SWIVEL JOINT
Remove Cargo Container
Cargo Container.
Brake Assembly.
Figure 5. Swivel Joint and Pipe Assembly.
Figure 6. Swivel Joint Turned via Flats.
INSTALL SWIVEL JOINT AND CARGO CONTAINER
Figure 9. Hose Reel Threaded Hub.
Figure 11. Pipe Assembly Attached to Flow Meter Flange.
Figure 12. Swivel Joint and Reel Threaded Hub.
Figure 13. Brake Pad, Spring and Wheel.
REPLACE FLOW METER
Hairpin Cotter Pin.
Latch Handle.
Cargo Container.
Figure 5. Lowered Pipe Assembly.
Install Flow Meter
Figure 8. Raised Pipe Assembly.
Attached Flow Meter.
REPAIR CARGO CONTAINER
Latch Handle.
Remove Cargo Container Lid
Repair Cargo Container
Figure 7. Lid and Hinge Attachment to Cargo Container Box.
REPLACE CARGO CONTAINER LATCH
Cargo container has to be removed to replace the keeper, and if latch is replaced, all of the latch is replaced.
Figure 2 Latch
Keeper Removed.
Install Latch
Install hairpin cotter pin on latch.
REPLACE TIRE
Tire Installation.
REPAIR TOGGLE SWITCH ASSEMBLY
Toggle Switch.
Switch and Cover.
Repair Toggle Switch
Figure 4. Switch Cover Assembly.
Figure 5. Black Wires Attached to Toggle Switch.
Figure 7. Corrosion Preventive Compound Applied.
Figure 9. FDS Electrical Wiring Diagram.
MANUFACTURING POWER CABLE PROCEDURES
Section 2 Cable.
MANUFACTURING DISCHARGE HOSE PROCEDURES
Figure 2. Preformed Band on Hose.
Figure 4. Pumping Ratchet Wrench.
Figure 5. Band Clamp Marked with Lines.
Figure 6 Buckle Secured.
14. Repeat task for remaining band or remaining hose-end if needed.
MANUFACTURING PUMP DRAIN TUBE PROCEDURES
CHAPTER 7 PARTS INFORMATION FOR FUEL DISTRIBUTION SYSTEM (FDS)
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
Table 2. Source Code Explanation.
Cannibalization or controlled exchange, when authorized, may be used as a source of supply
Application/Explanation
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
ABBREVIATIONS
Figure 1. Fuel Distribution System.
Figure 2. Centrifugal Pump Unit.
Figure 3. Pump Drain Assembly.
Figure 4. Differential Pressure Gauge.
Fluid Filter Element.
Filter Drain Assembly.
GROUNDING REEL
Hose Reel Assembly.
Discharge Hose.
Figure 10. Fuel and Oil Servicing Nozzle.
Swivel Joint.
FLOW RATE INDICATING METER
TOOL SHIPPING AND STORAGE CONTAINER
Figure 14. Cargo Container Latch.
Figure 15 - Tire
TOGGLE SWITCH ASSEMBLY
FIELD MAINTENANCE BULK ITEMS LIST
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
PART NUMBER
CHAPTER 8 SUPPORTING INFORMATION FOR FUEL DISTRIBUTION SYSTEM (FDS)
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
chemical luids, or gases
Explanation Of Columns In The MAC
Explanation Of Columns In The Tools And Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Tools and Test Equipment for FDS.
Service consists of checking tire pressure
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Components of End Item List.
ADDITIONAL AUTHORIZATION LIST
EXPENDABLE AND DURABLE ITEMS LIST
EXPENDABLE AND DURABLE ITEMS LIST
TOOL IDENTIFICATION LIST
TOOL IDENTIFICATION LIST
MANDATORY REPLACEMENT PARTS LIST


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