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Page Title: Replace Intake Manifold
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TM 10-4320-351-14 4.14.6 Replace Intake Manifold.  (Refer to figure 4-22.) This task consists of: a. Removal b. Installation INITIAL SET-UP: Tools: Materials/Parts Required: Tool Kit, General Mechanics Gasket (Appendix I, Item 18) (Appendix B, Section III, Item 1) Washer, Lock (Appendix I, Item 74) Equipment Condition: Pumping assembly shut down.  (para.  2.6.) a. Removal. (1) Loosen clamp (1) and detach air filter, if installed.  Install and clamp dust cap (2). (2) Lift boots (3), and remove power lead (4) and connecting wire (5) from intake air heaters (6). (3) Remove intake air heaters (6) from intake manifold (7). (4) Remove two nuts (8) and flat washers (9) attaching air intake adapter (10) to the intake manifold (7). (5) Remove clamp (11) and hose (12) from intake manifold (7). CAUTION The  four  socket  head  cap  screws  are  of  two  lengths.    Note  that  the  longer  cap screws come out of the portion of the intake manifold with thicker lands. (6) Remove the four socket head cap screws (13) and lock washers (14) from the cylinder heads.  Discard lock washers (14). (7) Remove intake manifold (7) and two gaskets (15).  Discard gaskets (15). (8) Clean any gasket material residue from cylinder head flange (16) and intake manifold (7) flange. b. Installation. (1) Install two gaskets (15) on cylinder heads (16). CAUTION] Ensure that the two longer socket head cap screws are used to secure the portion of the intake manifold with thicker lands. (2) Position  intake  manifold  (7),  and  install  the  four  socket  head  cap  screws  (13)  and  lock  washers  (14)  to attach manifold to cylinder heads (16).  Alternately tighten the socket head cap screws (13). 4-42

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