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TM 10-4320-351-14
6.4.14 Install Flywheel/Alternator Rotor and Stator. (Refer to figure 6-41.)
This task consists of:
a. Installation
INITIAL SET-UP:
Tools:
Materials/Parts Required:
Socket, Hex Driver, 4 mm
None
(Appendix B, Section III, Item 3)
Socket, Hex Driver, 5 mm
(Appendix B, Section III, Item 3)
Socket, Hex Driver, 6 mm
(Appendix B, Section III, Item 3)
Soft Tip Hammer/Mallet
(Appendix B, Section III, Item 3)
Torque Wrench, 200 ft. lb. capacity
Equipment Condition:
(Appendix B, Section III, Item 3)
Cylinder heads installed (para. 6.4.13)
Socket, Socket Wrench, 1-5/8 in.
(Appendix B, Section III, Item 3)
Handle, Socket Wrench, Ratchet
(Appendix B, Section III, Item 3)
a.
Insert tab/key (1) on crankshaft.
b.
Position the alternator rotor (2) in the flywheel (3). Install the five socket head cap screws (4) attaching the rotor
to the flywheel.
c.
Position the alternator stator (5) on the timing cover (6).
d.
Remove two washers (7) and socket head cap screws (8) located at the 5 and 6 o'clock position on the timing
cover (6).
e.
Attach a cable clamp (9) under each removed washer (7) and socket head cap screw (8). Install screws (8) with
cable clamps (9). Lace wire attached to stator (5) under cable clamps (9) and through hole in timing cover (6)
above socket head screw (8) and clamp at 5 o'clock position. Ensure wires connected to the stator (5) will be
clear of the rotor (2).
f.
Torque the two socket head screws (7) to 190 to 195 in. lbs (21-23 Nm).
g.
Install the four socket head cap screws (10) attaching the stator (5) to the timing cover (6).
h.
Using a soft tip hammer/mallet, position and tap the roll pin (11) in flywheel (3).
i.
Install flywheel (3), net (12), spacer (13), pulley (14), washer (15) and nut (16) on crankshaft. Lock flywheel (3) in
position.
j.
Torque nut (10) to 130-135 ft. lbs. (19.7 Nm).
6-65
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