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Page Title: OPERATING PROCEDURES. - continued
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TM 10-3835-231-13 t. Commissioning.    When  all  the  equipment  and  systems  have  been  installed,  serviced,  and  inspected,  the  TPT  is ready for commissioning.  The term commissioning is meant to include purging air and initial line filling.  Commissioning is not intended to include a complete fill of the storage tanks.  The recommended steps to be taken are as follows: (1) If the facility has just been completed and given  a thorough inspection, it is not necessary to reinspect it.  If, however, the unit has been in standby, a pre-operating inspection is necessary before commissioning. (2) If the unit has been previously pressure tested, an additional pressure test is not necessary.  If the pressure test was made with water, any water not removed in the dry out procedures will be driven to the 5,000 bbl tanks.  Drain off the accumulated water from the tank bottoms. (3) If the unit has not been previously pressure tested,  and  operating  management  chooses  to  test  with  fuel, this can be accomplished after the hoselines are filled. (4) Because of the relatively low and variable feed rates, the preferred source of fuel and entrance pressure for purging the system is from tanker-trucks.  The pipeline can be used if tanker-trucks are not available. WARNING VENT GASES DURING PURGE The  vent  gases  during  purging  operations  may  be  a  flammable  mixture  of  fuel vapors and air.  Special precautions to eliminate ignition sources in the area must be taken. NOTE The process of removing air from the system will cause a relatively high venting rate from the tank vents.  The vent gas is likely to be flammable due to mixing with fuel vapors and droplets.  Special precautions must be taken due to this condition. (5) Purging.  Remove air and contaminants from system. CAUTION INTERNAL DIRT AND WASTE Internal  dirt,  rocks,  construction  waste,  etc.    can  ruin  operating  equipment  and cause   operating   failures.      Eliminate   such   contaminants   before   commencing operations. (6) A  small  amount  of  contaminants  are  expected  and  will  be  flushed  from  the  system  during  normal  purging operations.  If a section of the system is excessively contaminated, it is recommended that this section must be disconnected and cleaned before purging operations commence. NOTE Restrict   flow   rates   to   under   200   gpm   maximum   during   purging   and   line   fill operations.    High  and  turbulent  rates  will  mix  air  with  the  fuel  and  extend  the purging   procedure.      Low   rates   will   also   discourage   the   generation   of   static electrical charges. (7) It  is  recommended  that  purging  and  initial  line  fill  operations  take  place  at  flow  rates  between  50  and  200 gpm.  Pressures should not exceed that required to attain these flow rates, 2-53

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