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Page Title: REPAIR/REPLACE CRANKCASE (Continued)
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TM 5-4320-308-13 5-8.  REPAIR/REPLACE CRANKCASE (Continued) CLEANING/INSPECTION: WARNING Death or serious injury could occur if fuel is not handled carefully.  Use in a well-ventilated area away  from  open  flame,  arcing  equipment,  ignition  sources,  heaters,  or  excessive  heat.    Always store fuel in proper, marked containers.  DO NOT SMOKE Death  or  serious  injury  could  occur  if  compressed  air  is  directed  against  the  skin.    Do  not  use compressed air for cleaning or drying unless the pressure is/has been reduced to 30 psi (2. 06 bar) or  less.    When  working  with  compressed  air,  always  use  chip  guards,  eye  protection,  and  other personal protective equipment Live steam used for cleaning shall not exceed 100 psi (6. 9 bar).  Use goggles or face shield for eye protection.  Do not direct live steam against skin. 1  Clean crankcase thoroughly with live steam.  Clean all exterior openings and surfaces.  Be especially sure to clean all oil passages to make sure they are clear.  Use a small and/or large wire bristle brush where necessary to  remove  carbon  or  other  deposits  from  openings  and  surfaces.   Use  diesel  fuel  as  necessary  to  soften  and remove carbon or hardened oil deposits.  Dry with compressed air. 2    Inspect  crankcase  for  any  cracks,  discoloration,  distortion,  rust,  corrosion,  or  other  damage.    Use  MIL-1-6868 magnetic particle inspection to detect cracks.  If crankcase is cracked, distorted, overheated, seriously rusted or corroded on machined surfaces, or exhibits other serious damage, replace crankcase. 3  Inspect two studs (9), two studs (10), and two studs (11) for thread damage.  If damaged, replace studs REPAIR/ASSEMBLY: 1  Lubricate joint (8) with lubricating oil and install on oil drain plug (7).  Install oil drain plug 2  Install cylinder pin (6) 3  If damaged, remove two studs (10) and two studs (11) and install new studs 4  If damaged, remove two studs (9) and install new studs 5  Lubricate preformed packing (5) with lubricating oil and install on cap screw (4).  Install cap screw 6    Lubricate  preformed  packing  (3)  with  lubricating  oil  and  install  on  oil  dipstick  (1).    Install  oil  dipstick  into crankcase (2) 5-27/(5-28 blank)

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