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Page Title: REPAIR CYLINDER HEAD AND VALVE ASSEMBLY
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TM 5-4320-308-13 5-2. REPAIR CYLINDER HEAD AND VALVE ASSEMBLY This task covers: a.     Cleaning/Inspection c. Test b. Repair INITIAL SETUP Tools Materials/Parts Shop set, automotive repair, Diesel fuel oil (Item 2, Appendix E) field maintenance, basic Lapping and grinding compound, 600 grit Clamping holder to grind valve-valve seat (Item 5, Appendix E) 604 581 00 Valve reseating tool, 42.5 mm dia 612 103 00 Equipment Condition Guiding pin, 7 mm dia Para Equipment Condition (valve reseating tool) 612 104 00 4-14 Injector removed from cylinder Hand reamer, 7 mm dia head. (valve guide) 612 107 00 4-17 Cylinder head removed from engine.  Rocker and valves re- Press-in mandrel, 7 mm dia moved from cylinder head. (valve guide) 669 347 00 General Safety Instructions Handle for valve reseating tool 670 323 00 Well-ventilated area required. CLEANING/INSPECTION: WARNING Death or serious injury could occur if fuel is not handled carefully.  Use in a well- ventilated   area   away   from   open   flame,   arcing   equipment,   ignition   sources, heaters, or excessive heat.  Always store fuel in proper, marked containers.  DO NOT SMOKE. Death or serious injury could occur if compressed air is directed against the skin. Do not use compressed air for cleaning or drying unless the pressure is/has been reduced to 30 psi (2.06 bar) or less.  When working with compressed air always use chip guards, eye protection, and other personal protective equipment. 1 Clean  cylinder  head  with  a  clean  cloth  dampened  with  diesel  fuel  oil.    Use  wire  brush  where  necessary. Dry with compressed air. 2 Inspect  cylinder  head  for  cracks,  rust,  corrosion,  and  excessive  heat  damage.    Inspect  for  accumulated carbon. 5-2

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