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TM 5-4320-306-24
3-6. REPLACE ENGINE ASSEMBLY
This task covers:
a.
Removal
c.
Installation
b.
Cleaning/Inspection/Repair of Engine Suspension Parts
d.
Adjustment
INITIAL SETUP:
Tools
Adjusting device No. 100640
Dial gage (0.01) No. 100400
Fuel reservoir No. 003-0777
High pressure timing device No 003-0714
Shop set, automotive repair, field
maintenance, basic
Tool kit, master mechanics
Equipment
Condition
Para Condition Description
2-13
Battery cables removed from engine.
2-15
Electrical system removed from
engine side only.
2-16
Control panel cables and hoses re-
moved from engine side only.
2-22
Engine cover panels and frame
removed.
2-26
Air intake system removed (as a
unit).
2-28
Exhaust components removed.
2-31
Solenoid valve removed.
2-39
Fuel tank lines and fittings removed.
3-4
Pump assembly removed.
3-12
Fuel line (fuel filter to fuel injection
pump) and overflow line removed.
3-21
V-belt idler pulley removed from
front cover.
REMOVAL.:
WARNING
Death or serious injury could occur if unauthorized or unnecessary personnel
are in the hoisting area. Permit only personnel actually engaged in the hoisting
operation to be near the unit and hoisting equipment. All instructions for the
hoisting operations must come from one authorized person.
Injury to personnel or damage to equipment could occur from improper
hoisting. Hoist the load slowly to avoid tearing out lifting bail assembly,
slipping slings, or load shift. Do not jerk the load or swing it from side-to-side
when hoisting. This places additional stress on hoisting components which
can cause failure and loss of load. Be sure hoisting equipment is on solid
footing and is suitable for the size of the load. Watch boom angle and overhead
clearance when hoisting.
CAUTION
Damage will occur if engine is set on oil pan. Provide adequate blocking to support
engine after removal from skid.
1.
Position a suitable lifting device (1) equipped with a spreader bar and sling over blower end of engine
assembly (2).
3-20
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