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Page Title: REPAIR/REPLACE CRANKCASE (Continued)
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1 TM    5-4320-304-14 TM   08922A-14/1 6-8.    REPAIR/REPLACE    CRANKCASE    (Continued) CLEANING/lNSPECTION: 2 3 Death or serious injury could occur if fuel is not handled carefully. Use in a well-ventilated area away from open flame, arcing equipment, ignition sources, heaters, or exces- sive heat. Always store fuel in proper, marked containers. DO  NOT  SMOKE. Death or serious injury could occur if compressed air is directed against the skin. Do not use compressed air for cleaning or drying unless the pressure is/has been reduced to 30 psi (2.06 bar) or less. When working with com- pressed air, always use chip guards, eye protection, and other personal protective equipment. Live steam used for cleaning shall not exceed 100 psi (6.9 bar). Use goggles or face shield for eye protection. Do not direct live steam against skin. Clean  crankcase  thoroughly  with  live  steam.  Clean  all  exterior  openings  and  surfaces.  Be especially  sure  to  clean  all  oil  passages  to  make  sure  they  are  clear.  Use  a  small  and/or  large  wire bristle  brush  where  necessary  to  remove  carbon  or  other  deposits  from  openings  and  surfaces. Use  diesel  fuel  as  necessary  to  soften  and  remove  carbon  or  hardened  oil  deposits.  Dry  with compressed air. Inspect  crankcase  for  any  cracks,  discoloration,  distortion,  rust,  corrosion,  or  other  damage.  Use MlL-l-6868  magnetic  particle  inspection  to  detect  cracks.  If  crankcase  is  cracked,  distorted,  over- heated,  seriously  rusted  or  corroded  on  machined  surfaces,  or  exhibits  other  serious  damage, replace  crankcase. Inspect  two  studs  (9),  two  studs  (10),  and  two  studs  (11)  for  thread  damage.  If  damaged,  replace studs. REPAIR/ASSEMBLY: 1 Lubricate   joint   (8)   with   lubricating   oil   and   install   on   oil   drain   plug   (7).   Install   oil   drain   plug. 2 Install   cylinder   pin   (6). 3 If  damaged,  remove  two  studs  (10)  and  two  studs  (11)  and  install  new  studs. 4 If  damaged,  remove  two  studs  (9)  and  install  new  studs. 5 Lubricate  preformed  packing  (5)  with  lubricating  oil  and  install  on  cap  screw  (4).  Install  cap  screw. 6 Lubricate   preformed   packing   (3)   with   lubricating   oil   and   install   on   oil   dipstick   (1).   Install   oil dipstick  into  crankcase  (2). 6-27/(6-28    blank)

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