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Page Title: REPAIR/REPLACE CONNECTING ROD (Continued)
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TM   5-4320-304-14 TM   08922A-14/1 1 2 6-3.   REPAIR/REPLACE   CONNECTING   ROD   (Continued) INSPECTION: 3 4 5 6 Dry cleaning solvent P-D-680 (safety or Stoddard’s Solvent) is potentially dangerous. Avoid repeated and prolonged breathing of vapors and skin contact with the liquid. Do not use near open flame, arcing equipment, or other ignition sources. Always wear eye protection and protective cloth- ing. The flash point of P-D-680 is 100° to 138°F (38° to 59°C). Death or serious injury could occur if compressed air is directed against the skin. Do not use compressed air for cleaning or drying unless the pressure is/has been reduced to 30 psi (2.06 bar) or less. When working with com- pressed air, always use chip guards, eye protection, and other personal protective equipment. Clean  connecting  rod  components  with  dry  cleaning  solvent.  Remove  any  carbon  deposits  with  a wire  brush.  Clean  inside  surface  of  rod  bushing  (9),  both  connecting  rod  halves  (6  and  7),  and bearing  (8).  Blow  compressed  air  through  the  drilled  oil  passage  in  connecting  rod  to  clean  con- necting  rod  and  rod  bushing. Visually   inspect   connecting   rod   for   bending, warping,   cracking,   rust,   or   other   damage.   Check for   cracks   using   MIL-I-6868   magnetic   particle inspection.  Replace  if  twisted  or  bent.  Grind or  replace  if  indications  of  cracks  are  revealed by   magnetic   particle   inspection. Measure  and  record  rod  bushing  (9)  inside diameter.  Measure  at  points  1  and  2  along axes  A  and  B.  Measurements  should  be  0.9951  to  0.9858  inch  (25.225  to  25.040  mm).  If  any measurement  is  outside  these  limits,  replace  rod  bushing. Inspect  upper  and  lower  bearing  halves  (8)  for  excessive  wear,  scoring,  pitting,  flaking,  etching, and  signs  of  overheating.  Inspect  bearing  backs  for  bright  spots  (bearing  moving  in  supports). Temporarily  assemble  connecting  rod  with  two  new  Allen  screws  and  without  bearings.  Using  a torque  wrench,  tighten  screws  to  29.50  foot  pounds  (40  N·m).  Apply  some  oil  to  threads  and contact  surfaces. Measure  inside  diameter  of  connecting  rod,  bearing  bore.  Measurement  should  be  1.8114  to 1.8107  inches  (46.010  to  45.994  mm).  If  measurement  is  outside  specified  limits,  replace connecting   rod. 6-7

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