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Page Title: COUPLER ASSEMBLY REPAIR
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TM 10-4930-241-13 4-18.  COUPLER ASSEMBLY REPAIR This task covers: a.    Disassembly b. Cleaning c. Repair d. Assembly INITIAL SETUP: Tools: Thread Sealant (Item 3, App E) General Mech. Tool Kit (App B, Sect III, Item 1) Silicone Lubricant (Item 6, App E) Vise (App B, Sect III, Item 2) Coupling Gasket (2) (Item 10, App I) Pipe Wrench (2 ea) (App B, Sect III, Item 5) Seal (Item 25, App I) Adjustable Wrench (App B, Sect III, Item 2) Cotter Pin (Item 26, App I) Equipment Condition: Cotter Pin (Item 27, App I) Coupler removed (para 2-20) Seal (Item 28, App I) Material/Parts: Cylinder (Item 29, App I) Cleaning Solvent (Item 1, App E) Wiping Rag (Item 2, App E) NOTE Ensure  that  all  parts  identified  as  mandatory  replacement  parts  are  discarded  and  replaced  with  new components. a. Disassembly. Remove Couplings.  Refer to figure 4-7. (1) Place coupler in vise. (2) Remove split rings (1 and 2) and chain (3). (3) Remove dust cap (4), then remove gasket (5) from dust cap (4). (4) Remove male coupling half (6) from coupler body (7). (5) Remove gasket (8) from coupler body (7). Disassemble Coupler.  Refer to figure 4-8. (6) Turn handle (1) to open position. (7) Remove cotter pin (2) from end of shaft (3). (8) Drive out groove pin (4) from handle (1).  Pin must be driven out in the opposite direction of the flow arrow on handle (1). 4-24

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