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Page Title: REPAIR THREE-INCH VALVED UNISEX COUPLING
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TM 10-4320-351-14 5.5  REPAIR THREE-INCH VALVED UNISEX COUPLING.  (Refer to figure 5-7.) This task consists of: a.  Disassembly b.  Inspection c.  Assembly INITIAL SET-UP: Tools: Material/Part Required: Screwdriver, Cross Tip, Size 2 Solvent, Dry Cleaning (Appendix B, Section III, Item 2) (Appendix F, Section II, Item 2) Key, Socket Head Screw, 7/64 in. Cloth, Lint Free (Appendix F, Section II, Item 13) (Appendix B, Section III, Item 2) Petrolatum (Appendix F, Section II, Item 10) Key, Socket Head Screw, 9/64 in. Grit Paper (Appendix F, Section II, Item 11) (Appendix B, Section III, Item 2) O-Ring (Appendix I, Item 47) Key, Socket Head Screw, 7/32 in. O-Ring (Appendix I, Item 50) (Appendix B, Section III, Item 2) Bushing (Appendix I, Item 5) Punch (Drift Pin) Bushing (Appendix I, Item 7) (Appendix B, Section III, Item 2) Seal (Appendix I, Item 6) Pick (or machinist's scribe) O-Ring (Appendix I, Item 46) (Appendix B, Section III, Item 2) Chemical and Oil Protective Gloves (Appendix B, Section III, Item 2) Goggles (Appendix B, Section III, Item 2) General Safety Requirements: Equipment Condition: Three inch valved unisex coupling detached WARNING (para.  4.11.2) · Fuels are toxic and flammable.  Do not get on person or clothing.  Do not use near open flame.  Area should be well ventilated. · Using dry cleaning solvents incorrectly can cause Injury or even death. · Fuel is flammable.  Do not smoke. a. Disassembly. WARNING Rubber  gloves  should  be  worn  when  handling  fuel  system  components  due  to toxic effects of some additives. (1) Unthread dust cap attaching cable (1) from split rings (2). (2) Place  handle  assembly  (3)  in  closed  position,  rotate  and  remove  dust  cap  (4)  from  coupling,  then  place handle assembly (3) in open position (3) Remove screws (5) and handle assembly (3). (4) If handle assembly (3) requires repair, remove socket head screw (6), spring (7), and knob (8) from handle (9). (5) Hold valve ball (10) with thumb and remove socket head screw (11) from handle-side shaft (12). 5-19

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