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Page Title: REPAIR OF 600 GPM BALL VALVE
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TM 10-4320-342-24 3-17.  BALL VALVE (200/600 GPM PUMP REPAIR - continued. Refer to Figure 3-8. (g) Install breechlock tool on valve as follows: (1) Install nut (1), base (2), lockwasher (3), and nut (4) on end of rod (5). (2) With valve in open position, install rod (5) through center of valve body (6). (3) Position plate (7) on end of rod (5).  Engage dowel pins on plate with slots in insert (8). (4) Install handle (9) over dowel pins on plate (7). CAUTION Failure  to  correctly  align  notch  before  preloading  and  removing  insert  may  result in damage to insert or valve body. (5) Install  washer  (10)  and  nut  (11).   Tighten  nut  to  preload  insert  (8)  enough  to  ease  rotation.   Face  of insert should be flush with mating surface of flange on valve body (6). NOTE Locate OPEN and LOCK stamped into valve flange. (6) Turn tool handle (9) to the left until notch on insert (8) is aligned with the OPEN mark on the flange of valve body (6). (7) Remove breechlock tool (items 1 through 5 and 7 through  11)  and  pull  insert  (8)  from  valve  body  (6). If  insert  does  not  come  out  easily,  close  ball  (12)  and  with  a  piece  of  wood  or  other  soft  material, gently tap ball from end opposite insert (8). (8) Remove seal (13) and seat (14). (9) Turn ball (12) to closed position and remove from valve body (6). (10) Remove seat (15) from valve body (6). NOTE Note position of stem prior to removal from inside of valve body. (11) Remove upper seal (16), stem (17) and lower seal (18) from valve body (6). 3-22

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