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TM 10-4320-342-24
2-14. WINCH WIRE ROPE REPLACEMENT - continued.
CAUTION
The wire rope must be spooled on the drum according to direction of rotation label
on winch or the brake will not function.
(6)
Install opposite end of wire rope (4) between guide bars A and B, wrap wire rope (4) under and around drum (5).
(7)
Push end of wire rope (4) in top hole on drum (5) until end of wire rope (4) is flush with hole on bottom of drum
(5).
NOTE
The setscrew which attaches the wire rope to the drum is not designed to hold
rated loads. Keep a minimum of five wraps of wire rope on the drum at all times to
achieve rated load.
(8)
Tighten setscrew (6) and wrap the wire rope (4) on the drum (5) five times.
(9)
Open door panel (10) and remove winch control box (11).
(10)
Grasp eye hook (3) and uncoil wire rope (4).
CAUTION
When applying tension to the wire rope, use at least a 500 pound load to prevent
the outer wraps from drawing into the inner wraps and damaging the wire rope.
(11)
Connect eye hook (3) to a load of at least 500 pounds.
(12)
Press retract switch on winch control box (11) and position the wire rope (4) evenly on the drum (5) while
retracting wire rope.
(13)
Disconnect eye hook (3) from load.
(14)
Retract remaining wire rope (4) onto drum (5).
(15)
Install winch control box (11) in door panel (10).
(16)
Close door panel (10).
2-97
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